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We are taking energy efficiency to a new level. The magnetic filter enables the efficient removal of large dirt loads from the process with minimal energy consumption. Thanks to the high efficiency of our system, you achieve considerable cost savings and increase the efficiency of your processes, while reducing component wear to a minimum. The result is a dry filter cake, minimizing the carryover of cooling lubricants from your process.
The system is able to remove large quantities of dirt, helps to reduce wear on downstream filter systems and requires minimal space. The liquid enters the magnetic system from above through a distribution box. A rake distributes the liquid evenly so that it runs homogeneously past the underside of the magnetic roller. This ensures effective and safe filtration.
The roller rotates against the flow direction of the liquid, so the ferromagnetic particles adhere to the roller and are discharged from the process by the rotational movement. At the top of the magnetic roller there is another roller made of plastic, whose task is to press out the ferromagnetic particles and keep the liquid in the system. This process produces a dry filter cake or filter sludge. With our system, you reduce production costs by being able to recycle the filter cake more easily, reduce the disposal volume and minimize the carry-over of cooling lubricants.
By using magnetism, a naturally occurring energy source in the environment (magnetism), our system is characterized by its exceptional energy efficiency, sustainability and cost effectiveness. Furthermore, it does not require any filter aids or consumables, significantly reducing disposal volumes and operational costs. Thanks to its long service life, the magnetic filter achieves a positive ecological balance while ensuring high machine availability.
The system is made of stainless steel as standard, which makes it corrosion-resistant and also covers processing areas in acidic or alkaline environments. With our magnetic filter, you are flexible and securely positioned for the future.
Technical details:
The magnetic filter removes large quantities of dirt with minimal energy input and ensures efficient and cost-effective filtration, a short amortization period and high profitability. By using natural energy found in the environment (magnetism), the system requires only minimal auxiliary energy for filtration and reduces your production costs.
The magnetic filter is characterized by its durability and service life of 4 to 6 years. You benefit from outstanding machine availability, process reliability and a short amortization period, as the system works reliably over a long period of time. Thanks to its long service life, the magnetic filter is a particularly sustainable system with a positive ecological balance.
The intelligent design and the high-quality, robust materials of the magnetic filter ensure long maintenance intervals. You benefit from maximum productivity thanks to the continuous operation of the filter. Your personnel costs are reduced thanks to the service and maintenance-friendly design of the system.
Thanks to the intelligent design and the use of robust, high-quality and durable materials, you benefit from reduced system maintenance and increased productivity. The longer maintenance intervals ensure savings in personnel costs. This increases the overall efficiency of your production, as your employees can concentrate on other important tasks. The entire system is designed to be extremely easy to maintain and service, which means that maintenance work can be carried out quickly and easily by trained personnel.
Dry filter cake and low carry-over of cooling lubricants lead to cost-efficient production, as the cooling lubricant can be used for longer, thereby reducing production costs. The dry filter cake makes it easier to recycle the chips, which has both economic and ecological benefits. With the system, you optimize your use of resources and actively contribute to environmental protection.
The compact filter has an automatic and intelligent sensor control system that ensures needs-based filtration so that little manual intervention is required. This reduces personnel costs, machine downtimes and enables efficient filtration without additional manual control. All signals from the filter system are output to the connected processing machine, enabling problems to be identified more quickly and saving costs.
The Lehmann-UMT systems can be flexibly integrated and keep pace with technological progress, thus reducing retrofitting and follow-up costs. You get maximum safety and control, as the compact filter is easily connected to the building management system. Intelligent sensor technology and connection enable early notification of maintenance and service work, which increases your productivity and reduces your costs.
Find out more about the Lehmann-UMT magnetic filter
Our service goes far beyond the delivery of our systems. We offer you comprehensive support, starting with individual advice from our experienced experts, through to instruction and training for the safe use of the filter systems.
Together we move filtration technology forward.
Arrange a consultation appointment now and see for yourself.
