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Coalescence separators - energy-efficient and reliable

The coalescence separator systems are extremely space-saving and are mainly used to separate tramp oils from cooling lubricants. These separators can be flexibly and easily integrated into central liquid containers. The system works fully automatically and is Industry 4.0-capable.

  • lehmann umt filtertechnik koaleszensabscheider 1

    The coalescence separator works with extremely efficient separating plate flow systems, which are filled with plastic bodies. The oil particles accumulate there and then rise. The resulting oil film is discharged using a special overflow system. The clean medium remains behind and is returned to the processing machine.

  • lehmann umt filtertechnik koaleszensabscheider 2

    Our coalescence separator systems are mainly used for separating tramp oils from cooling lubricants. They are particularly suitable for liquids with low particle contamination, surface oils and floating emulsified oil.

Properties

These separators are mainly used on central liquid containers. The tramp oil floating on the surface of the contaminated medium is extracted using a special pump and a floating suction system.

The extracted liquid enters the oil separator through an inlet and is passed through separating plate flow systems.

The system is filled with plastic bodies which are located in a collection basket. The oil particles in the liquid accumulate on the plastic bodies and form larger droplets. If the droplets are large enough, they rise to the top and collect on the surface.

The floating oil is drained separately by an overflow system. The drain for the clean medium is located at the end of the separating plate flow system. This is separated from the oil by a partition plate. The cleaned liquid and the oil are discharged separately.

This process achieves a degree of purification of the medium of up to 99 %. If required, the system can be manufactured in stainless steel and is therefore corrosion-resistant.

Technical details:

  • Filter capacity: up to 600 l/min
  • Length: 940 mm
  • Width: 670 mm
  • Height: 1050 mm
  • Weight: 80 kg
  • Tank volume: 300 l

Advantages

  • Low wear and low follow-up costs

    Thanks to its intelligent design and the use of high-quality materials, the system is particularly low-wear and impresses with its long service life. This results in low wear, follow-up and personnel costs.

  • Low maintenance requirements and long maintenance intervals

    Thanks to reduced wear, you benefit from low downtimes, maximum machine availability and low maintenance and personnel costs.

  • Fully automatic and Industry 4.0-capable

    The system works fully automatically and is Industry 4.0-capable, you are securely positioned for the future and benefit from reduced personnel and maintenance costs.

  • Space-saving and compact

    The system is extremely space-saving as it is built vertically. This allows you to use the valuable floor space for your production.

  • Corrosion resistant

    If required, the system can be manufactured in stainless steel so that it is resistant to chemicals and can be used in any application. You benefit from maximum safety and flexibility.

  • Easy to integrate and reduced personnel costs

    Thanks to the standard plug-and-play system, the system is easy to connect, which saves time and personnel costs.

  • Special pump prevents the liquid from being whipped up any further

    The smooth inlet into the coalescence separator system ensures optimum filtration, as the oil particles are able to adhere to the plastic bodies. This makes the system particularly energy-efficient.

  • Sustainability

    The system primarily uses energy freely available in the environment (adhesion and gravity) and is therefore particularly sustainable and energy-efficient.

  • Quality of the cooling lubricant increases, resulting in lower costs

    The system ensures the discharge of floating tramp oils, thus increasing the quality of your cooling lubricant. Take advantage of the potential for increased quality in your production and minimize your scrap costs.

  • Easy to maintain and service

    The system is user-friendly and uncomplicated to handle. In addition, like all our systems, it is designed to be particularly easy to maintain and service.

Areas of application

  • Material: Particles of all kinds, with greater density than water
  • Fluid: Oil and emulsion

Find out more about Lehmann-UMT coalescence separators
Our service goes far beyond the delivery of our systems. We offer you comprehensive support, starting with individual advice from our experienced experts, through to instruction and training for the safe use of the filter systems.

Together we move filtration technology forward.
Arrange a consultation appointment now and see for yourself.

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